The smart way to run your factory.
We’re putting the finishing touches on Sentinel Manufacturing Core Suite™– an AI-driven platform that gives you real-time visibility, modern maintenance workflows, and a clear path to a smart factory without a seven-figure “transformation” project.
Ideal for manufacturers who want modern tools now and a guided path into AI — and for anyone who needs a serious custom build for their own workflows, in any industry.
Sentinel replaces this chaos with a single, AI-powered platform that ties maintenance, production, quality, safety, and parts together — and gives everyone the same live source of truth.
One platform. Three big shifts in how your plant runs.
From the first day you go live, Sentinel focuses on visibility, control, and a path to a smarter factory — without forcing you into a risky “big bang” project.
Tie EM, preventive maintenance, work centers, parts, quality, and safety into a single live view. No more guessing what’s happening on the floor.
Replace radios and whiteboards with clear digital workflows, live EM chat, and prioritized work — so every shift knows exactly what to do next.
Start with digital operations and light AI in Standard. Add deep analytics in Advanced, IoT and predictive maintenance in Premium, and expert services in Enterprise — all on the same platform.
Start where you are. Grow into full smart factory capability.
Sentinel is designed as a ladder, not a gamble. You don’t have to buy predictive maintenance or IoT on day one. You can start with digital foundations and grow when you’re ready.
Built for the plant floor. Trusted by leadership.
Sentinel speaks to everyone involved in running a factory — from the technician on nights to the executive reading the monthly report.
No visibility, reactive firefighting, scattered data.
Real-time EM view, asset history, reliability insights, and a clear plan for the day.
Paperwork, radios, and systems that don’t talk to each other.
Simple screens, fast EM, clear instructions — less chaos every shift.
Missing targets, no clean story about why, and limited tools to fix it.
Production vs goal, downtime reasons, and clear trends in one live dashboard.
Hidden risk, unpredictable costs, and slow, manual reporting.
Standardized data across sites, clear ROI on improvements, and a path to true smart factory performance.
We’ll walk through your current reality, plug it into Sentinel, and show you how much downtime, friction, and guesswork you can remove — whether that’s a factory floor or a completely different kind of workflow.
Downtime, chaos, and blind spots are costing you more than you think.
Unplanned downtime
Quietly draining hundreds of thousands per year through scrap, missed orders, and weekend firefighting.
Reactive maintenance
Teams stuck in emergency mode, chasing failures instead of preventing them.
Disconnected tools
Operators buried under paperwork, radios, spreadsheets, and siloed systems.
Leadership in the dark
Big decisions made on stale spreadsheets instead of live factory truth.
Sentinel replaces this chaos with a single, AI-powered platform that ties maintenance, production, quality, safety, and parts together — and gives everyone the same live source of truth.
From paper chaos to a live control center in weeks — not years.
Sentinel plugs into the tools you already have and adds the missing connective tissue: real-time visibility, workflow, and AI.
Connect your factory
Connect work centers, EM requests, maintenance history, and key machines. No rip-and-replace, no data science team required.
- Pull in EM requests and work orders
- Map work centers, lines, and assets
- Optional hooks into PLC / historian data
Give everyone a live view
Dispatchers, technicians, and leadership share the same real-time view of the plant.
- EM board for live emergencies
- Maintenance queue and status tracking
- Production, quality, and safety widgets
Layer in AI assistance
Let Sentinel suggest likely root causes, parts, and playbooks based on your own history.
- Suggested fixes based on past EM tickets
- Likely parts and BOM lookups in a click
- Predictive “early warning” for repeat issues
One platform. Built for the whole factory.
Start with maintenance, then grow into production, quality, safety, and parts as you’re ready.
Emergency Maintenance
Real-time EM board with live chat, mobile responders, photos, and machine status.
- Live EM queue by site, area, and work center
- Tech / operator chat & photo capture
- Response SLAs and time-to-repair tracking
Planned Maintenance
Keep PMs and corrective work organized, prioritized, and visible.
- Digital backlog with clear priority
- Calendar and route-based planning
- History and repeat issue detection
Production & Downtime
Track runtime, stoppages, and reasons in real time.
- Live machines-running view
- Standardized downtime coding
- Shift / line / plant-level rollups
Parts & BOM Intelligence
Find the right part the first time — across SAP, CMMS, and local stores.
- Smart search across SKUs & descriptions
- Equipment BOM and inventory in one view
- AI suggestions for likely parts and spares
AI that speaks maintenance — not buzzwords.
Sentinel’s AI is trained on your own data and language: your EM tickets, comments, work orders, and parts usage — not a generic demo set.
Suggested fixes & next steps
When a new issue comes in, Sentinel surfaces similar past events and what actually fixed them.
Likely parts & BOM lookups
Get a short list of likely parts based on equipment, symptoms, and past usage.
Risk & recurrence signals
Highlight repeat offenders, chronic assets, and emerging risks before they explode.
Plain-language answers
Ask questions like “Which work centers are hurting us this week?” and get clear, visual answers.
Built for every seat on the plant.
Sentinel speaks to the people doing the work — and the people signing the checks.
Maintenance teams
Fewer surprises, faster fixes, and a clear backlog instead of a radio full of fire drills.
- EM & PM in one live view
- Suggested fixes and parts
- Win back nights and weekends
Operations & supervisors
See where your lines actually stand and what’s blocking throughput — in real time.
- Live machines-running and bottlenecks
- Downtime reasons and trends
- Shift-ready dashboards
Plant & site leadership
Finally answer “Where are we losing money?” with real data instead of anecdotes.
- Cost of downtime by area and asset
- Maintenance workload & staffing view
- Simple ROI stories for capital and headcount
Designed on real shop floors — not in a boardroom.
Sentinel was born inside a live manufacturing plant, battle-tested on real EM calls, and then turned into a platform any factory can adopt.
“Our responders stopped living on the radio. Everyone sees the same EM board and we cut average response time without adding headcount.”
Maintenance Supervisor · Discrete Manufacturing
“Leadership finally gets a clean story on where downtime is coming from — and what it would cost not to fix it.”
Operations Manager · Process Manufacturing
Tiered to grow with you.
Start with a focused maintenance tier and expand as your digital roadmap matures. No seven-figure “digital transformation” required.
- Standard tier for small & mid-sized plants
- Advanced tiers for multi-site and predictive programs
- Transparent, subscription-based pricing