Platform
One platform for the whole factory.
Sentinel Manufacturing Core Suite™ brings maintenance, operations, production, quality, safety, and parts together in a single, live control center — so every team works from the same source of truth.
Built by people who actually run plants, Sentinel Manufacturing Core Suite™ is opinionated where it matters, flexible where it counts, and ready to grow from one line to a multi-site network.
Live factory, single pane of glass
- Real-time EM & PM status for maintenance
- Machines-running, bottlenecks, and downtime for ops
- Cost, risk, and trends for leadership
Or scroll down to see modules built for how factories actually run.
Modules built for how factories actually run.
Start with maintenance, operations, quality, safety, and AI — everything you need on day one — then layer on advanced and predictive capabilities as you grow. Every module plugs into the same live data model.
Emergency Maintenance
A live EM board that gets maintenance and operations out of their inbox and off the radio.
- Plant-wide EM queue with clear ownership
- Mobile-friendly responder view & chat
- Photos, machine status, and SLAs in context
Planned Maintenance
Keep PMs and corrective work flowing without drowning in spreadsheets.
- Backlog with simple priority & status
- Calendar, route, and shift views
- History by asset to spot repeat offenders
Production & Downtime
A live control center for operations to see machines running, stoppages, and throughput in real time.
- Machines-running view by line & work center
- Downtime coding and reasons in real time
- Shift/line/plant rollups and trends
Parts & BOM Intelligence
Find the right part, first time, using the systems you already have.
- Smart search across SKUs & descriptions
- Equipment BOM and on-hand inventory in one view
- Usage history and AI-suggested likely parts
Quality & Safety
Tie quality events and safety incidents directly to assets, lines, and downtime — not isolated logs.
- Capture quality holds, defects, and rework reasons
- Log safety events by area, equipment, and shift
- See where quality, safety, EM, and operations overlap
Leadership Dashboards
A clean narrative for operations and leadership on where you’re winning, where you’re leaking, and what it costs to ignore it.
- Cost of downtime by line, asset, and category
- EM & PM performance, backlog, and staffing view
- Executive-ready views you can screenshot, not rebuild
AI that sits on top of real plant data.
The Sentinel Manufacturing Core Suite™ includes an assistive AI layer that helps teams spot patterns, surface context, and make faster decisions — without replacing human judgment.
Suggested fixes & playbooks
For new issues, surface similar historical events and what teams found helpful in resolving them.
Likely parts and BOMs
Shortlist commonly associated parts based on symptoms, equipment type, and past usage patterns.
Risk & recurrence
Identify repeat offenders and emerging trends before they begin impacting throughput or uptime.
Plain-language questions
Ask questions like “Where did we lose the most time this week?” and get a clear, visual summary — instantly.
How Sentinel Manufacturing Core Suite™ fits into your stack.
Sentinel Manufacturing Core Suite™ doesn’t try to replace your CMMS, ERP, or MES. It gives operations and maintenance the live, opinionated layer those systems never had.
Data in
- EM / maintenance requests from operators
- Work orders and PMs (optionally from CMMS)
- Production counts & downtime codes
- Optional signals from PLC / historian
- Parts, SKUs, and BOMs from ERP / SAP
Sentinel core
- Unified operational data model (site/area/line/asset)
- Workflow engine for EM, PM, and tasks
- Real-time dashboards & notifications
- AI services for recommendations & search
- Role-based access & audit logging
Data out
- Dashboards for maintenance, ops, and leadership
- Exports for finance, CI, and analytics teams
- APIs for CMMS, ERP, or data lake integration
- Signals for predictive projects and CI work
Built for manufacturing-critical uptime.
If operations are watching Sentinel Manufacturing Core Suite™ during a shift, it has to be there. The platform is engineered with manufacturing-critical reliability in mind.
- Environment separation (dev / test / production)
- Role-based access with audit logging
- HTTPS and modern encryption standards
- Regular backups and disaster-recovery planning
- Options for on-premises connectivity to plant networks
Support for your rollout
- Guided onboarding for sites, areas, and work centers
- Best-practice templates for EM, PM, and downtime reasons
- Playbooks for rollout by line, area, or plant
- Training resources for operators, technicians, and leaders
Ready to see if Sentinel fits your site?
Share a bit about your plant, your lines, and what’s hurting most. We’ll suggest where Sentinel could plug in — starting small and growing from there.